About this role

PZ Cussons - Soap Mixer Operator (D-C)

Location: Aba, Abia

Employment type: Full-time

Department: Production – Finishing

Job Purpose

Why does the job exist?
To Operate and Control Mixing activities of production processes in Finishing Plant

Reporting Relationships:

Dimensions:

Return on Investment
Customer Satisfaction
Turn Around Time
Strategic Alliances with different institutions
Responsible for tending equipment such as mixer, weigher and conveyors to move materials through production processes.
Read batch cards to determine production information and specifications.
Start machine to mix materials and allowing them to mix for a specified time.
Stop mixing machine when specified product qualities are obtained, and open valves to transfer mixtures.
Examine materials and products visually or with hands, in order to ensure conformance to established standards.
Ensure compliance to all Business Unit SOP’s and SOC’s (Standard Operating Conditions) and that all operations comply with Good Manufacturing Practice (GMP), all safety standards and provisions.
Clean and maintain equipment and other housekeeping activities.
Record operational and production data on specified forms.
Performing other tasks and activities as could be delegated by his supervisor.
Ensure investigation and correction of deviations in process behaviour.
Escalate issues to get prompt attention whenever necessary.
Understands roles and responsibilities and the importance of conformity with the EMS requirements.
Implements and complies with EMS requirements relating to environmental aspects and impacts and other policies, procedures and/or regulations applicable to assigned jobs.

Principal Accountabilities:

The key outputs of the job
List in priority order, if possible, typically 8-10
NOT a task list
Any requirement for organizing & planning including own work and the allocation of resources
Typical decisions made and if they are advisory or directly responsible for the outcome
To work with the Shift supervisor continually to improve plant performance while adhering to legislative and company standards.
To work closely as a team with other shift-based leaders to prioritise shift activity and deliver plant targets
Monitors Business Unit area performance through Short Interval Control; daily and weekly OEE tracker, identification of the 3 top losses and facilitate review of same.
Facilitate effective problem solving through agreed Lean Manufacturing techniques and generate Containments and Counter measures.
Good knowledge of how to identify areas for improvement (Process, skills, knowledge, attitude, machine etc)
To work with the production manager continually to improve plant performance while adhering to legislative and company standards
To work with the maintenance manager doing LLF and PPM to continually improve machine availability
Elimination/Reduction of downtime due to machine break down
Participate in continuous improvement initiatives.
Adhere to company policies and procedures.

Internal & External Relationships:

Occupational Health & Safety (OH&S):

Key Activities:

To be aware of the hazards in the workplace within his control, and the control measures to reduce the risk associated with those hazards.
Achieve 85% of action closure arising from monthly HSE inspection.
Achieve 95% compliance with behaviour-based safety (BBS) walk around.

Enviromental Management System (EMS) Objectives:

Key Activities:

Understand roles and responsibilities and the importance of conformity with the EMS requirements.
Implements and complies with EMS requirements relating to environmental aspects and impacts and other policies, procedures and /or regulations applicable to assigned jobs.

Quality And Plan Compliance Delivery: GMP

Key Activities:

Key Accountability:

To have a good knowledge of GMP requirements and application on site in line with GMP standard (PZC GMP standard/NAFDAC requirements)

Quality Management System (QMS) Objectives: (QMS)

Key Accountability:

To ensure the effectiveness of the Quality Management System (QMS) and improve on the system.

Internal And External Relationships

To work with other staff continually to improve performance while adhering to legislative and company standards.
To work closely as a team with the Line Manager and other leaders as to deliver set objectives

Required Qualifications

Required Experience:

Qualification, Knowledge, Skills & Experience Needed:

Not Specified.

Soap Mixer Operator (D-C)