Senior Mechanical Design Engineer - Braking systems

Company Description

Bosch Global Software Technologies Private Limited is a 100% owned subsidiary of Robert Bosch GmbH, one of the world's leading global supplier of technology and services, offering end-to-end Engineering, IT and Business Solutions. With over 27,000+ associates, it’s the largest software development center of Bosch, outside Germany, indicating that it is the Technology Powerhouse of Bosch in India with a global footprint and presence in the US, Europe and the Asia Pacific region.

Job Description

Responsible for Plant support at Bosch Chakan plant for Braking systems (2 wheeler-ABS) based on customer and project requirements. The role involves end-to-end topic collaboration/ ownership, timely and error-free execution of engineering activities, technical coordination, mentoring, and driving innovation and cost optimization.

Key Responsibilities

• Resolve manufacturing issues affecting production output.

• Ensure smooth start of serial production (SOP).

• Drive design optimization, innovation, value engineering and cost-saving initiatives.

• Drive reduction of quality defects and customer complaints.

• Support root cause analysis (RCA) using 8D, Ishikawa, and 5-Why methods.

• Support PFMEA and process robustness activities

• Improve Overall Equipment Effectiveness (OEE).

• Reduce cycle time and manufacturing losses.

• Analyze downtime and implement productivity improvements.

• Drive continuous improvement initiatives on production lines.

• Support tooling, fixtures, and process changes.

• Coordinate engineering change implementation on the shop floor

• Drive localization of components and suppliers.

• Evaluate alternative materials and suppliers.

• Support cost optimization projects and value engineering measures.

• Participate in RPP and cost-saving initiatives.

• Support plant teams in solving production and quality issues.

• Lead cross-functional discussions with Design, Quality, Manufacturing, Purchasing, and Suppliers.

• Ensure rapid containment and long-term corrective actions

• Key Skills

• UG-NX & Team center experience.

• FMEA / PFMEA skills.

• BES-PE & PEP process.

• Good working knowledge on Plastic / Sheetmetal design.

• Experience in preparing and maintaining BOM in SAP

• GD&T and Tolerance stack up analysis.

• Hands-on experience in design of Jigs and Fixtures.

• Good experience in different manufacturing processes (Machining, Forging, Staking, etc.)

• Problem solving skills (8D, CAR, 5Why etc. Techniques).

• Self-motivated and independent working capability.

• Good presentation, communication and inter-personal skills

• Knowledge in Antilock Braking Systems, Components and Hydraulic circuits.

• Exposure to New Product Development / Innovation Gate projects.

• Hands-on experience in Cost reduction projects / proposals.

• Japanese Language – JLPT N5

• Expected Experience

• 8+ years of relevant mechanical design/development experience.

• Preferably 3+ years of experience in automotive Braking systems (2 wheeler-ABS).

• Experience in component ownership, design optimization/cost reduction and mentoring engineers.

• Experience working with customer requirements and cross-functional/global teams is preferred.

Education

• B.E./B.Tech/M.E/MTech in Mechanical Engineering or equivalent.

Qualifications

• B.E Mechanical, M.E Mechanical

Additional Information

8-12 years