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Senior Expert Engineer

TÜV Rheinland
Johannesburg, Gauteng, South Africa
Hybrid

About this role

Senior Expert Engineer

Job Description

  • Lead the strategic planning and framework design of the Asset Integrity Management (AIM) Department from the ground up.
  • Develop and implement AIM policies, procedures, and performance standards in line with industry best practices (API, ASME, ISO, etc.).
  • Design comprehensive workflows for inspection, maintenance, risk-based assessments, and lifecycle asset management
  • Select and implement AIM software/tools to support digital asset tracking, inspection planning, and reporting.
  • Coordinate with cross-functional teams (maintenance, operations, HSE, and engineering) to integrate AIM processes.

Establish KPIs and reporting systems to measure the effectiveness and continuous improvement of AIM initiatives. Provide technical leadership in asset risk evaluation and failure mode analysis: Risk-Based Inspection (RBI) studies Failure Mode and Effects Analysis (FMEA) Quantitative Risk Assessment (QRA) Process Safety Management (PHA/HAZOP/SIL) Ensure regulatory compliance with local and international asset integrity standards Lead integrity assessments and remaining life calculations using computational engineering Establish and oversee condition monitoring, non-destructive examination (NDE), and inspection data-management programmes to support continuous asset reliability. Develop corrosion management strategies and integrity operating windows (IOWs) for static and pressurised equipment. Champion digital transformation in asset integrity, including predictive analytics, digital twins, and autonomous and remote inspection technologies. Support the company’s activities as an Approved Inspection Authority (AIA), ensuring inspection of pressure equipment complies with the Occupational Health and Safety Act, the Pressure Equipment Regulations, and applicable statutory and international requirements Business Development & Strategic Growth Support business development initiatives by identifying market trends and client needs in the asset integrity space. Contribute to proposal development, client presentations, and technical write-ups for tenders or project bids. Liaise with existing and prospective clients to understand their asset integrity challenges and propose tailored solutions. Develop and promote new service offerings aligned with AIM best practices. Build partnerships with vendors and technology providers to enhance service delivery capabilities. Drive conversion of the asset integrity opportunity pipeline, supporting tenders and proposals for risk-based inspection, integrity assessment, and corrosion evaluation projects. Any ad hoc tasks as required by Management. Service Innovation & Partnership Development Develop and promote new service offerings aligned with TÜV Rheinland's "AIM House" concept: Management system consulting Technical consulting (RBI, corrosion control, maintenance optimization) Performance assurance (inspection, testing, monitoring) Digital transformation services Build strategic partnerships with technology vendors and software providers Collaborate with international TÜV Rheinland AIM centres of excellence Knowledge Transfer & Training Develop AIM training programs and competency frameworks Conduct technical training for clients and internal teams Support knowledge transfer initiatives across TÜV Rheinland's global network Represent TÜV Rheinland at industry conferences and technical committees Any ad hoc tasks as requested by Management

Work Experience

  • 5 to 8 years of relevant experience in asset integrity, inspection engineering, or reliability engineering.
  • Strong knowledge of AIM standards and frameworks (e.g., API 580/581, ISO 55000, ASME codes).
  • Proven experience in designing or leading AIM systems or departments.
  • Familiarity with asset integrity software (e.g., Meridium, Antea, Visions, SAP PM, or equivalent).
  • Excellent communication, stakeholder management, and technical report writing skills.
  • Strong business acumen and exposure to client-facing roles or proposal development.
  • Professional certifications (e.g., API 510, 570, 653, or CMRP) are an advantage.
  • Experience working in power, oil & gas, energy, petrochemicals, or heavy industry environments.
  • Familiarity with digital transformation trends in asset management (e.g., digital twins, predictive analytics).
  • Understanding of Industry 4.0 and digital transformation in asset management
  • Experience with predictive maintenance and condition-based monitoring

What else you should know

Job ID19963

Type of contractPermanent

Type of employmentFull Time

Work modelFlex Office / partially remote

CompanyTUV Rheinland Inspection Services (Pty) Ltd.

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