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Senior Electric Propulsion Engineer

Astra
USD 140,000 - 180,000 / year

About this role

Job title: Senior Electric Propulsion Engineer

About the Role Astra seeks a Senior Electric Propulsion Engineer to own significant areas of Hall-effect thruster design, analysis, and test for spacecraft propulsion. This journey-level role requires complete knowledge of electric propulsion principles, with independence and collaboration across mechanical, electrical, and systems teams.

What You'll Do

  • Take responsibility for significant elements of Hall-effect thruster design (discharge chamber geometry, magnetic circuit layout, cathode integration, thermal management) and resolve design challenges using analytical techniques.
  • Conduct system-level performance analyses and trade studies balancing thrust, efficiency, Isp, mass, power, and lifetime for LEO and higher-power GEO missions.
  • Develop and apply analytical and numerical models (plasma, thermal, structural, electromagnetic) to predict thruster performance.
  • Plan and execute thruster test campaigns (anode efficiency, plume characterization, cathode coupling, thermal cycling, wear tests) and compare results to models.
  • Collaborate with spacecraft systems engineers to define interfaces and support propulsion subsystem integration.
  • Evaluate advanced concepts (magnetic shielding, alternative propellants, improved channel materials) and implement design improvements.
  • Provide guidance to junior engineers, participate in peer reviews, and prepare technical reports and test plans.
  • Support customer and mission-level reviews by preparing propulsion performance data and trade study inputs for LEO/GEO programs.

What We're Looking For

  • Bachelor's or Master's degree in Aerospace Engineering, Mechanical Engineering, Physics, or related field.
  • 5+ years of experience in spacecraft propulsion engineering, with hands-on experience in electric propulsion hardware.
  • Complete knowledge of Hall-effect thruster design principles, including discharge chamber design, magnetic circuits, and cathode integration.
  • Full understanding of plasma physics, ionized gas dynamics, and electric propulsion practices within the discipline.
  • Hands-on experience planning and executing thruster test campaigns, including performance, plume, and wear testing.
  • Proficiency in modeling and simulation tools (e.g., COMSOL, ANSYS, SPICE, MATLAB/Simulink, PIC codes, or equivalent).
  • Demonstrated ability to work independently, assess diverse technical problems, and adapt existing approaches to resolve issues.
  • Strong communication skills with the ability to provide guidance to junior team members and present technical findings clearly.

Nice to Have

  • Master's or Ph.D. in electric propulsion or plasma physics.
  • Direct experience with Hall-effect thrusters for LEO satellite constellations or GEO station-keeping and orbit-raising applications.
  • Familiarity with advanced propellants (e.g., krypton, iodine) and their effects on thruster design and performance.
  • Exposure to lifetime extension methods (e.g., magnetic shielding, erosion-resistant channel materials).
  • Experience supporting the transition of propulsion hardware from R&D prototypes toward flight production.

Compensation & Benefits

  • Salary range: $140,000-180,000 USD per year. Equity included.
  • Benefits include health, vision, dental, and 401K. Lunch provided with snacks and drinks.
  • Disability accommodation available for applicants; ITAR/EAR compliance and background checks as part of the process.

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