Process Engineer

Dana Incorporated

Danville, KY, US

Dana is a global leader in the supply of highly engineered driveline, sealing, and thermal-management technologies that improve the efficiency and performance of vehicles with both conventional and alternative-energy powertrains. Serving two primary markets – passenger vehicle and commercial truck equipment – Dana provides the world's original-equipment manufacturers and the aftermarket with local product and service support through a network of nearly 100 engineering, manufacturing, and distribution facilities.

Job Purpose

We are looking for a hands-on, results-driven Process Engineer to support and enhance our manufacturing operations. In this role, you will drive process improvements, support production, implement new technologies, and lead continuous improvement initiatives in a fast-paced Tier 1 automotive environment. This position plays a critical role in ensuring safety, quality, delivery, and cost objectives are achieved.

Job Duties and Responsibilities

• Support daily manufacturing operations by troubleshooting issues and implementing sustainable process improvements.
• Lead and participate in continuous improvement initiatives, including Kaizen events, cost reduction activities, and plant strategic projects.
• Develop, optimize, and document manufacturing processes to improve safety, quality, and efficiency.
• Create and maintain key engineering documentation, including Process Flow Diagrams, PFMEAs, Standard Work, and Work Instructions.
• Implement and improve machining, assembly, and automation processes using data-driven analysis.
• Support new equipment launches, including specification, procurement, installation, and validation.
• Collaborate cross-functionally with production, maintenance, quality, and leadership teams to resolve issues and improve performance.
• Analyze and disposition non-conforming materials, vendor deviations, and process variations.
• Utilize problem-solving methodologies (8D, 5 Whys, root cause analysis) to address internal and customer-related concerns.
• Apply Lean manufacturing principles to eliminate waste, improve flow, and optimize plant layout.
• Ensure processes meet safety, ergonomics, and environmental requirements.

Education and Qualifications

• Bachelor’s degree in Engineering or related technical field (or equivalent experience).
• 3–5 years of hands-on experience or a combination of education and experience in a manufacturing environment (automotive preferred).
• Proven ability to support production and implement process improvements.
• Experience in introducing new technologies, automation, or process changes into production.

Skills

• Tier 1 automotive supplier experience.
• Experience with Lean Manufacturing, Six Sigma, or continuous improvement methodologies.
• Experience supporting equipment launches and capital projects.
• Familiarity with Industry 4.0 tools (data collection, process monitoring, automation systems).
• Strong problem-solving skills using