About this role
ME-III/ ME Manager
Derabassi, Punjab, India
FORVIA HELLA is a listed international automotive supplier. As a company of the FORVIA Group, FORVIA HELLA stands for high-performance lighting technology and vehicle electronics and, with the Lifecycle Solutions Business Group, also covers a broad service and product portfolio for the spare parts and workshop business as well as for manufacturers of special vehicles. With currently around 34,000 employees at over 125 locations, the company is active worldwide and generated adjusted sales of €8.0 billion in the fiscal year 2025.
YOUR TASKS
Job Objective
- Manufacturing Engineer in New Projects.
- Execution of planning and approval of new and complex production equipment in alignment with the product and development process.
- Planning and specifying complex working cycles and sequences, taking new and modified production processes and methods into account; planning and arranging for the procurement / manufacture of appropriate operating and testing equipment.
- Projecting within the context of development projects in agreement with the superior.
- Coordinate and lead the ME team and maintain overall projects within development and track development activities; responsible to meet project requirements and timeline; develop and maintain project dashboard for all projects and project KPI- QCT target.
Key Responsibilities
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Manufacturing Engineering
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Project Targets and Coordination: Agree and follow up targets with the Project Manager or Operations Manager and LCM in terms of quality, costs and timing; consider existing processes and methods.
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Production Methods Development: Develop production methods considering market development for production systems; assess new systems for suitability and applicability per constraints and legal requirements.
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Design for Manufacturing: Provide suggestions for component design suitable for production; identify cost saving potentials; inspire design or manufacturing engineering changes.
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Equipment Planning and Procurement
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Plan complex operating equipment based on capacity and staff deployment; define type, extent, and number of necessary production equipment; arrange procurement and/or production of operating equipment.
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Determine internal capacities for building equipment; estimate costs and suggest internal or external procurement.
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Process Definition and Manufacturing Planning: Define and describe manufacturing sequences, capacities and equipment data; prepare manufacturing plans using existing systems and methods.
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Plan new manufacturing sequences and equipment with knowledge from work science, production engineering and economics; consider guidelines and standards.
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Use digitization to increase efficiency and robustness (e.g., MES, Hydra, iTAC).
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Process Changes and Technical Information
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Continual editing, interpretation and implementation of relevant technical information from internal and external partners; coordinate and implement process and production equipment changes.
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Risk Management
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Evaluate risks using FMEA; consider customer requirements and develop improvement actions.
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Documentation and Quality Management
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Prepare, update and manage production and quality related documentation; PPAP documentation.
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Audit Lead and Preparation
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Involvement in internal and external pre-series audits in production and quality assurance; support series auditing as appropriate.
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Sample Preparation and Validation
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Plan and coordinate preparation of initial samples; monitor production of initial samples and perform acceptance checks; initiate design changes if appropriate.
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Escalation Management
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Participate in defined escalation scenarios when deviations occur; provide alternative solutions.
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Customer Audits
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Customer audit and audit preparation.
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Change Management
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Lead change management (ECN control, costing, feasibility analysis, scheduling); ECN coordination and documentation.
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B. Projecting
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Project Reviews and Customer Interface
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Participate and present Release meetings in different project phases and customer meetings for project status for all tooling and assembly lines and launch readiness.
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Project Monitoring and Continuous Improvement
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Monitor project tasks and critical processes; implement improvement or cost reduction actions to achieve KPIs; meet redesign to cost targets.
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Global and Regional Collaboration
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Establish and support global and regional networks; contribute to global and regional networks and team structures.
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RFQ and Cost Estimation
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Prepare and handle RFQs and timelines; estimate project costs for assembly lines and tooling for new projects; understand customer requirements and draft into requirement sheets.
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YOUR QUALIFICATIONS
Education
- University degree/B-Tech or higher.
- Additional certifications preferred for management/leadership; high-level Excel and Power BI, AI tools.
- Presentation skills to handle global teams and customers.
Experience
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Automotive experience 12+ years.
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Automotive lighting product experience.
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Automotive customers (local and exports).
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Key Competencies
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Manufacturing Engineering
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New Product Introduction (NPI)
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Project Management
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Tooling & Assembly Line Development
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Production Planning
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Capacity Planning
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Process FMEA
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PPAP Documentation
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Audit Management
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ECN Management
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Cost Estimation
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RFQ Management
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Continuous Improvement
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Redesign to cost and TPP target achievement
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Global Stakeholder Management
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Customer Interface Management
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MES, Hydra, iTAC knowledge
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Power BI, Advanced Excel, AI Tools
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Leadership & Team Management
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Presentation & Communication Skills
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Even if you do not meet all our requirements, do not hesitate to apply to us, because the further development of our employees is very important to us and opens up a wide range of opportunities for you in our company.
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FORVIA HELLA stands for the variety of all employees. Inclusion and diversity are firmly anchored in our company culture. We are continuously looking for new team players and welcome applications from all interested parties, regardless of their ethical and social background, age, religion, gender, disability, sexual orientation or identity.
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HELLA India Lighting Ltd.