ABB Robot Programmer - Factory Planning

ABB Robot Programmer - Factory Planning

Key Responsibilities

• ABB Robot Programming

• Develop, modify, and maintain ABB robot programs using RAPID programming language. Program robots for:

• Spot welding

• Arc welding

• Material handling

• Adhesive application

• Sealing operations

• Assembly automation

• Create standardized programming methodologies across manufacturing facilities.

• Perform robot path optimization to improve cycle times and improve throughput.

• Robot Simulation and Virtual Manufacturing

• Develop and maintain ABB RobotStudio simulation models.

• Validate robotic processes in a virtual manufacturing environment.

• Conduct:

• Reach studies

• Interference checks

• Collision detection

• Cycle time analysis

• Ergonomic studies

• Support digital factory and virtual build initiatives.

• Factory Planning Support

• Work with Factory Planning teams to define robotic system requirements.

• Support production line layouts and automation concepts.

• Participate in manufacturing feasibility studies.

• Evaluate automation opportunities for new truck and cab programs.

• Develop robotic equipment specifications for new manufacturing projects.

• Production Launch and Commissioning

• Support installation and commissioning of robotic systems.

• Conduct production readiness reviews.

• Verify robot programs during plant startup activities.

• Perform debugging and troubleshooting during launch phases.

• Ensure robotic systems meet quality, productivity, and safety requirements.

• Continuous Improvement

• Analyze manufacturing performance metrics.

• Identify opportunities for:

• Cycle time reduction

• Throughput improvements

• Downtime reduction

• Quality enhancement

• Implement process improvements using Lean Manufacturing principles.

• Troubleshooting and Support

• Diagnose robot-related production issues.

• Resolve:

• Program errors

• Communication failures

• Motion problems

• Peripheral integration issues

• Provide shop-floor support during production activities.

• Manufacturing Systems Integration

• Interface robots with:

• PLC systems

• Vision systems

• Servo systems

• Conveyors

• Tooling equipment

• Manufacturing Execution Systems (MES)

• Coordinate with controls engineers for seamless automation integration.

• Documentation

• Create and maintain:

• Robot program documentation

• Process specifications

• Work instructions

• Validation reports

• Change management records

• Ensure compliance with Volvo engineering standards and manufacturing procedures.

• Required Qualifications

Education

• Bachelor's Degree in:
• Mechanical Engineering
• Manufacturing Engineering
• Electrical Engineering
• Mechatronics Engineering
• Robotics Engineering
• Related technical field

Experience

• 5+ years of industrial robotics programming experience.

• 3+ years of ABB RobotStudio experience.

• Experience in automotive manufacturing environments.

• Experience supporting production launches and factory automation projects.

• Required Technical Skills

• ABB Robotics

• ABB RobotStudio

• RAPID Programming

• Robot commissioning

• Backup and restore procedures

• Robot calibration

• TCP and frame configuration

• Multi-robot synchronization

• Automation Technologies

• PLC integration

• Industrial networking

• Safety systems

• Servo controls

• Machine vision systems

• Manufacturing Engineering

• Cycle time analysis

• Process optimization

• Line balancing

• Manufacturing feasibility studies

• Production launch support

• CAD and Digital Manufacturing

• AutoCAD

• CATIA

• Process Simulate (preferred)

• DELMIA (preferred)

• Digital Factory systems

• Preferred Qualifications

• Experience with truck, heavy vehicle, or automotive manufacturing.

• Experience with body shop automation.

• Experience with robotic welding systems.

• Knowledge of Volvo Production System (VPS) principles.

• Experience supporting greenfield or brownfield factory projects.

• Familiarity with virtual commissioning technologies.

• Experience supporting North American manufacturing operations.

• Soft Skills

• Strong analytical and problem-solving abilities.

• Excellent communication and teamwork skills.

• Ability to work in cross-functional engineering teams.

• Strong project planning and organizational skills.

• Ability to manage multiple projects in a fast-paced manufacturing environment.

• On site

• 6-month contract. Depending on performance, there may be an opportunity to convert to a full-time employee.

• Location: Volvo Group Operations Mexico, S.A. de C.V.

• Lado Sur Carretera Ciénega de Flores a Salinas Victoria Km 1+900 | Ciénega de Flores, N.L. | Mexico